Laser Cladding MachineProduct DescriptionLaser cladding machine is
an emerging new technology that uses lasers and nano-materials to
strengthen alloys in various parts.Laser cladding, also known as
laser remanufacturing, or laser repair, is a new surface
modification technology.By adding cladding material to the
substrate's surface, and using a high-energy-density laser beam to
melt with the thin layer on the surface of the substrate. The
coating forms a cladding layer.The treatment can significantly
increase the hardness and wear resistance of the surface and extend
the parts' service life. Detailed Photos ApplicationThe
materials applied to laser cladding are relatively wide. It has
been successfully developed in stainless steel, dies steel,
malleable cast iron, gray cast iron, copper alloys, titanium
alloys, aluminum alloys, and special surfaces. And has been used in
a wide range of applications, such as the following: laser cladding
of cobalt-based, nickel-based, iron-based, and other self-fusing
alloy powders and ceramic phases.Laser cladding of iron-based alloy
powders is suitable for parts that require local abrasion
resistance and are prone to deformation.Nickel-based alloy powders
are suitable for components requiring local wear resistance, heat
resistance, corrosion resistance, and thermal fatigue
resistance.Cobalt-based alloy powder is suitable for parts
requiring local wear resistance, heat resistance, corrosion
resistance, and thermal fatigue resistance.Ceramic coating has high
strength, excellent thermal stability, and high chemical stability
under high temperature, which is suitable for parts requiring wear
resistance, corrosion resistance, and high temperature resistance.
And oxidation resistance of the parts.
Specification NameModelSpecificationBrandQtyFiber laserRaycus
3000WLaser power: 3000W continuously adjustable.Saijia laser 1
setFiber laserIPG 3000W(Optional)Laser power: 3000W continuously
adjustable.Germany IPG1 setOptical fiber system600 μm Saijia
laser1 setRefrigeration unitCWFL-3000 Saijia laser1 setHigh
speed laser head Focus: 200mm, coaxial annular powder
feedingSaijia laser1 setPowder feederTSSF-2Airborne powder feeding,
repeatability accuracy of ± 2%, conveying particle size of 20~200 μ
M powder, rotating speed 0~6 rpm.Saijia Laser Integration1
setIntegrated control systemSiemens PLCRealize the linkage system
of machine tools, lasers, etcSaijia Laser Integration1 setRegulated
power supplySBW-30kVAIt provides stable power supply AC voltage for
the laser to prevent damage to the laser power supply and discharge
diode due to grid voltage fluctuation.Saijia Laser Integration1
setConsumablesProtective lensesProtective lens at the end of
cladding headSaijia laser5 piecesLaser protective glassesProtection
wavelength 900-1100nm Saijia laser1 setNumerical control
machineCustomer ownedMeet the following conditions: Chuck 500MM,
rotational speed 0-20PPM adjustable, with tailstock needle or
holder needle 1 setTechnology bag Mirror wiping paper *
2, mirror wiping cotton * 1, operation manual and manualSaijia
laser1 setLaser Cladding Machine ProcessLaser cladding can be
divided into two main categories according to the cladding
material's supply method, i.e., pre-set laser cladding and
synchronous laser cladding.Pre-set laser cladding is to place the
cladding material on the substrate's surface beforehand, and then
use laser beam irradiation to scan and melt the cladding material.
The content is added in the form of powder, wire, or sheet, with
dust being the most common.Simultaneous laser cladding is where the
cladding material is fed directly into the laser beam so that both
feeding and coating can be done simultaneously. The molten metal is
also supplied primarily in the form of powder, but some also use
wire or sheet for simultaneous feeding.Process FlowThe primary
process of pre-set laser cladding is pretreatment of substrate
cladding surface - pre-set cladding material - preheating - pre-set
cladding material - Laser melting - post heat treatment.The primary
process of synchronous laser cladding is the substrate cladding
surface pretreatment - feeding laser melting- post-heat treatment.
Packaging & Shipping Service1. 1 year
Guarantee for the whole machine.2. 12 months Guarantee and
free spare parts supply during this period.3. 24 hours on
line service4. 3-7 days lead time5. Provide the
Instruction Book, Operational manual and Training Video6.
Provide technical support for the whole lifetime on line7. TT
Assurance payment8. Shipping By air, DHL, Sea. About
Our FactoryCooperative enterpriseFAQQ1. How to select the suitable
machine?Tell us your material, detail requirements by words,
pictures or video.We will recommend you the suitable model with the
reasonable price.Q2. How about the lead time?For the standard
machine, the delivery time is 3-7 days after the payment.For the
non-standard machine, the delivery time is 7-15 days after the
payment.Q3. How to install and u
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